Sub Zero Covers
Tan insulated backflow cover in a retail parking-lot island, fitted around the assembly with the yellow fire department connection riser left clear.
Retail center — FDC riser left clear of the cover

Fitment hub

Backflow preventer cover sizes — fitment by brand and assembly

Backflow preventer cover sizes: Stop guessing on universal sizes. Start with the nameplate on the assembly, match the brand and model, and pick a cover that fits the test cocks and relief port without fighting the bag.

If you have worked a supply counter during the first cold snap, you have heard this call a hundred times: "I need a cover for my backflow — it's a Watts, I think?" The nameplate tells the story. The cover either fits that story or it becomes a return on Monday.

This hub is organized the way good counter reps think: assembly type first, then brand, then specific model. That is how we build them in the shop, and that is how you should stock them.

Start with assembly type

Different assemblies have different shapes, port locations, and winterization needs:

  • RP / RPZ covers — Reduced pressure zone assemblies are tall, heavy, and common on commercial and irrigation jobs. They need clearance for the relief valve and test cocks.
  • DCDA covers — Double check detector assemblies show up on fire lines and commercial accounts. Profile is wider and flatter than most RPs.
  • DCV covers — Standard double-check valves for many irrigation and light commercial installs.
  • PVB covers — Pressure vacuum breakers dominate residential irrigation. Shorter profile, different strap placement.

If you know the assembly type but not the brand, start there. If you know the brand on the tag, jump straight to brand pages.

Browse by brand

We maintain factory-fit patterns for the names your customers actually bring in:

Each brand page lists the models we see most on purchase orders and what to measure when a tag is worn or painted over.

When a standard size is not enough

Not every install matches a catalog photo. Assemblies get mounted sideways, tucked under eaves, or replaced with a close cousin model after a retrofit. We fabricate custom covers in 3–5 business days when you can provide measurements or photos. For distributor buyers, that custom path is part of the program — not a retail upsell.

Distributor access

Sub Zero Covers sells through distributors only. If you are stocking for irrigation supply, backflow testers, or plumbing distribution accounts, see our distributor program for tier pricing and portal access.

Sizes, in one place

The stock size chart below lists every cover we build with its finished dimensions and the pipe size it was cut for, no prices. Use it with the cover finder: the finder names the assembly's published envelope, the chart shows what clears it. Anything that falls between two sizes is a photo and a custom pattern in 3–5 business days.

Cover finder

Read the tag. Pick the cover.

Brand, model, and pipe size are on the assembly's nameplate. Start there and the finder names the stock cover, or tells you when to measure instead.

Double check valve.

Stock cover for a ¾" Watts 007

  • 20 × 20 · Closed top, closed sidesDS2020
  • 24 × 24 · Closed top, closed sidesDS2424

Spec sheet: length 11.125" · 3.125" above centerline · 0.875" below

  • Both covers are built for ¾" and 1" assemblies. Take the 24 × 24 when the assembly sits on a tall riser or has OS&Y shutoffs.
  • Tag missing, mixed parts, or an install against a wall? Measure first — see the measuring guide — or send photos for a custom cover in 3–5 business days.

Browse by assembly and pipe size

Every assembly at every size, and the cover that fits

Type¾"1"1¼"1½"2"2½"3"4"6"8"10"
RP¾"1"1¼"1½"2"2½"3"4"6"8"10"
DC¾"1"1¼"1½"2"2½"3"4"6"8"10"
DCDA····2"2½"3"4"6"8"·
RPDA····2"2½"3"4"6"8"10"
PVB¾"1"1¼"1½"2"······

Stock sizes

Fifteen stock covers, ¾" through 10".

Pick by the assembly's pipe size, then confirm the fit against the make and model on the tag. Anything outside this chart, or any install tight to a wall or riser, we build custom in 3–5 business days.

Closed top, closed sides

Slips over the assembly and closes at the base. The everyday cover for ¾" to 2" RP, DC, and PVB assemblies on irrigation and small commercial service.

Pipe sizeCover (in)SKU
¾" – 1"20 × 20DS2020
¾" – 1"24 × 24DS2424
1" – 2"30 × 24DS3024
1" – 2"36 × 24DS3624
1" – 2"42 × 24DS4224

Open top with Velcro and grommets

Wraps around larger assemblies where the riser or shutoffs run through the top. Velcro closure and brass grommets for a cable lock. Built for 3" to 10" RP, DCDA, and RPDA installs.

Pipe sizeCover (in)SKU
3"70 × 40DS7040
4"85 × 40DS8540
6"100 × 50DS10050
8"120 × 50DS12050
10"130 × 55DS13055

N-shape covers

Follows the profile of a tall N-pattern installation so the insulation stays against the body instead of tenting over it. Sized by valve size; 10" is built to the assembly.

Pipe sizeCover (in)SKU
3"Built to valveNS3
4"Built to valveNS4
6"Built to valveNS6
8"Built to valveNS8
10"Quoted per assemblyNS10

What every cover is made of

Base fabric
1,000 × 1,300 denier polyester, 18.5 oz
Standard insulation
R-13, 4" thick
Extreme-weather insulation
R-30, 8.25" thick
Cold-crack resistance
−40°F
Hydrostatic resistance
600 PSI
UV and mildew
Pass
Tear / tensile strength
100 lb tear, 375 lb tensile (warp and fill)
Hardware
#4 ½" brass grommets, poly-nylon thread
Built in
USA, in-house cut and sew

These are insulated covers, not heated enclosures. They are not listed to ASSE 1060. Where a utility or specification calls for a Class I heated enclosure, talk to sales before quoting so the customer gets the right product the first time.

Ordering

Sub Zero Covers sells through distributors only. Distributor accounts see pricing and live availability in the portal; end users order from their local plumbing, irrigation, or waterworks supply house.

Common questions

How do I know which cover size to order?
Read the make and model on the assembly nameplate. Match that to our brand and model pages. If the tag is missing, measure height, width, and depth including test cock orientation — our measurement guide walks through the process.
Do you make universal one-size covers?
We focus on factory-fit covers by model because universal bags fail in the field — test ports get blocked, relief valves bind, and customers blame the distributor. Exact fit is fewer returns and fewer angry Monday-morning calls.
What insulation level do your covers use?
Our Soft Shield covers use high-density insulated construction designed for freeze protection during typical winterization windows. They are insulated slip-on covers, not ASSE 1060 heated enclosures — different product category, different price point.
Can I order a mix of brands on one PO?
Yes. Distributors commonly stock a basket of top movers — Watts RP sizes, a few PVB covers for irrigation, and Wilkins or Febco SKUs for local preference. One PO, tier pricing applies across the line.